Ensure Machine process parameters set points and measuring points are matching all the time and escalate for correction if any
Define /Design the machine process parameter to meet the final product specification and function should meet the standard as desired.
Ensure the GMS (Gauge measurement system) in process quality checks meets the specification. And initiate correction in case any OOT or OOS detected .
Doing process change as per the size change over or when needed, and develop golden parameter machine wise/ size wise.
Work and define the golden parameter for the process equipment like HCM machine, I box, Borsor, etc. in a reparative color / Size change over
Driving throughputs increase initiatives using lean transformations like autonomous maintenance, Hoshin kanri, leader standard work, Gemba walks, Root Cause analysis, Value stream mapping, SMED etc.
Development of SOP’s and core implementation for smooth running.
CAPA development and implementation against customer complaints, audits, internal audits etc and coordinating with plan Complaint management system team.
Drive Projects through Study protocols, change control and validations.
Driving the continuous improvement & Lean transformation projects across the manufacturing operations results into culture change, productivity & cost improvement
Responsible for Process, People transformation by integrated lean six sigma methodology which impacts the Plant thruputs increase for poor performance lines using autonomous & lean manufacturing like SMED
Yield improvements projects implementation like Production Yield improvement, consumable usage reduction, wastage reduction.
Accountable for delivery of objectives in line with business targets like- Productivity, Machine uptime, Cost, Rejection levels, Yield, OEE, Quality, People development etc.
Qualifications
Degree in B.tech/Mechanical/Electrical Engineering/Diploma.
A work experience of between 6 years to 10 years in the similar role.